{"id":1122,"date":"2026-03-30T21:28:39","date_gmt":"2026-03-30T19:28:39","guid":{"rendered":"https:\/\/dejonge.ai\/insights\/babel-in-the-factory-how-edgebrain-brings-together-machines-from-different-manufacturers\/"},"modified":"2026-04-01T14:29:40","modified_gmt":"2026-04-01T12:29:40","slug":"babel-in-the-factory","status":"publish","type":"post","link":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/","title":{"rendered":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers"},"content":{"rendered":"

Siemens controller in line 1, Beckhoff in line 3, Fanuc robots in the welding cell, IO-Link sensors on the conveyor belt, a fieldbus system from the early 2000s and, in the middle of it all, the question: How do these worlds come together? The answer does not lie in the cloud or in a years-long IT project. It lies directly on the store floor. <\/strong><\/p>\n

\n

The problem is not “lack of data”, it is “incompatible infrastructure”<\/h2>\n

Modern production environments have evolved over time. Investment decisions have been made over decades, always based on the best available technology for a specific task. The result is machinery that works but lives in silos.<\/p>\n

On the one hand, there are modern systems: they communicate via TCP\/IP-based protocols such as OPC UA or MQTT, are network-compatible and provide data that could, in principle, be used immediately. On the other hand, there are older or specialized systems: they speak fieldbuses such as PROFINET, EtherNet\/IP, Modbus RTU, PROFIBUS, use IO-Link or proprietary interfaces that no standard network system understands out of the box.<\/p>\n

Both worlds generate valuable data. But they have hardly ever communicated together.<\/p>\n

\n

What EdgeBrain brings to the table and what it enables<\/h2>\n

EdgeBrain is equipped with ix-Ethernet: an industrial Ethernet connection with a full TCP\/IP stack. This means that all TCP\/IP-based communication protocols (OPC UA, MQTT, REST, Modbus\/TCP and others) can be implemented directly on EdgeBrain. Anyone who wants to connect a modern controller or a network-compatible sensor can do so without additional hardware, without detours and without loss of latency.<\/p>\n

For fieldbuses and older systems, the architecture provides for a pragmatic step: Fieldbus loggers, IO-Link masters or protocol gateways are used as a dedicated hardware bridge. These devices speak the respective “machine language” and pass on their data via a network interface.<\/p>\n

This is exactly where EdgeBrain comes in: It communicates directly with these loggers, IO-Link masters and gateways and brings together all incoming data streams locally. Locally. In real time. Without the data having to leave the factory.<\/p>\n

\n

The strength: consolidation directly on the store floor<\/h2>\n

What distinguishes EdgeBrain from traditional integration approaches is where the merging takes place.<\/p>\n

In conventional architectures, data from various sources is uploaded to a central platform, often in the cloud or data center, where it is standardized and then uploaded back again. This means: latency due to data transport, dependence on network availability and external infrastructure costs.<\/p>\n

EdgeBrain turns this principle on its head.<\/p>\n

The fieldbus logger supplies its values. The IO-Link master passes on sensor status and process variables. The TCP\/IP-capable controller sends its operating data directly. EdgeBrain receives all these streams, standardizes them to a uniform data model and makes the result available as curated gold data for MES, ERP, quality assurance or analytics. Everything happens locally, deterministically, in real time.<\/p>\n

The result: a coherent data image of the entire machine fleet, regardless of how many manufacturers, protocols and generations it comprises.<\/p>\n

\n

Three scenarios from practice<\/h2>\n

Scenario 1: Cross-line OEE without data delay<\/strong><\/p>\n

Three production lines, three different controller generations. Line 1 communicates directly with EdgeBrain via OPC UA. Line 2 has a fieldbus logger that is connected via Modbus\/TCP. Line 3 uses IO-Link masters for its sensors. EdgeBrain collects the data from all three sources, normalizes it to a common time grid and calculates OEE key figures in real time. No data export, no 24-hour delay, no central server.<\/p>\n

Scenario 2: Quality correlation across system boundaries<\/strong><\/p>\n

A deviation in the end product occurs sporadically, but cannot be assigned to an individual machine. Thanks to EdgeBrain’s consolidated database, fed by temperature sensors via IO-Link, control parameters via OPC UA and pressure curves via fieldbus loggers, overarching correlations can be established. The cause: a temperature peak in an upstream process step that no system had previously seen on its own.<\/p>\n

Scenario 3: Legacy integration without standstill<\/strong><\/p>\n

A CNC machine built in 2003 has no network interface, but outputs digital and analog status signals. A compact fieldbus logger reads these signals and makes them available via a TCP\/IP interface. EdgeBrain integrates the logger and integrates the machine into the company-wide database without interfering with the control system, without stopping production and without new software on the machine.<\/p>\n

\n

Heterogeneity is not a weakness – if the consolidation is right<\/h2>\n

A mixed machine park is not a mistake. It is the result of sensible investment decisions. The challenge so far has not been the hardware itself – but the lack of a layer that operates above the manufacturer boundaries and transfers the existing diversity into a coherent data image.<\/p>\n

With EdgeBrain, this layer is in place: network-capable for all TCP\/IP protocols, open to loggers and gateways from any manufacturer, and able to consolidate all incoming data on site – before it leaves the factory or reaches a central platform.<\/p>\n

That makes the difference: not another cloud solution that merges data retrospectively, but an edge instance that combines data where it is created.<\/p>\n

\n

How is your machinery set up? Talk to us about the right architecture for your environment: info@dejonge.ai<\/a> <\/em><\/p>\n","protected":false},"excerpt":{"rendered":"

Siemens, Beckhoff, Fanuc, IO-Link – every machine speaks a different language. EdgeBrain is equipped with a full TCP\/IP stack: TCP\/IP-based protocols such as OPC UA and MQTT run directly on it. For fieldbuses, EdgeBrain communicates with loggers and gateways from every manufacturer – and consolidates all data streams on site. <\/p>\n","protected":false},"author":1,"featured_media":1121,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[20],"tags":[],"class_list":["post-1122","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowledge-2"],"acf":[],"yoast_head":"\nBabel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH<\/title>\n<meta name=\"robots\" content=\"noindex, follow\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Babel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH\" \/>\n<meta property=\"og:description\" content=\"Siemens, Beckhoff, Fanuc, IO-Link - every machine speaks a different language. EdgeBrain is equipped with a full TCP\/IP stack: TCP\/IP-based protocols such as OPC UA and MQTT run directly on it. For fieldbuses, EdgeBrain communicates with loggers and gateways from every manufacturer - and consolidates all data streams on site.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/\" \/>\n<meta property=\"og:site_name\" content=\"de Jonge GmbH\" \/>\n<meta property=\"article:published_time\" content=\"2026-03-30T19:28:39+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-04-01T12:29:40+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung-1024x683.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1024\" \/>\n\t<meta property=\"og:image:height\" content=\"683\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"admin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/\"},\"author\":{\"name\":\"admin\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#\\\/schema\\\/person\\\/aa495632765e7a5c00b652199451b86a\"},\"headline\":\"Babel in the factory: How EdgeBrain brings together machines from different manufacturers\",\"datePublished\":\"2026-03-30T19:28:39+00:00\",\"dateModified\":\"2026-04-01T12:29:40+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/\"},\"wordCount\":856,\"publisher\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/EdgeBrain_Vernetzung.png\",\"articleSection\":[\"Knowledge\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/\",\"url\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/\",\"name\":\"Babel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/EdgeBrain_Vernetzung.png\",\"datePublished\":\"2026-03-30T19:28:39+00:00\",\"dateModified\":\"2026-04-01T12:29:40+00:00\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#primaryimage\",\"url\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/EdgeBrain_Vernetzung.png\",\"contentUrl\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2026\\\/03\\\/EdgeBrain_Vernetzung.png\",\"width\":1536,\"height\":1024},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/babel-in-the-factory\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home page\",\"item\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/home\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Babel in the factory: How EdgeBrain brings together machines from different manufacturers\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#website\",\"url\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/\",\"name\":\"de Jonge GmbH\",\"description\":\"KI für visuelle Inspektion in der Industrie\",\"publisher\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#organization\"},\"alternateName\":\"de Jonge GmbH\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#organization\",\"name\":\"de Jonge GmbH\",\"url\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#\\\/schema\\\/logo\\\/image\\\/\",\"url\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2025\\\/02\\\/dejonge1x1.png\",\"contentUrl\":\"https:\\\/\\\/dejonge.ai\\\/wp-content\\\/uploads\\\/2025\\\/02\\\/dejonge1x1.png\",\"width\":696,\"height\":696,\"caption\":\"de Jonge GmbH\"},\"image\":{\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#\\\/schema\\\/logo\\\/image\\\/\"}},{\"@type\":\"Person\",\"@id\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/#\\\/schema\\\/person\\\/aa495632765e7a5c00b652199451b86a\",\"name\":\"admin\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g\",\"url\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g\",\"contentUrl\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g\",\"caption\":\"admin\"},\"sameAs\":[\"https:\\\/\\\/dejonge.ai\"],\"url\":\"https:\\\/\\\/dejonge.ai\\\/en\\\/insights\\\/author\\\/admin\\\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH","robots":{"index":"noindex","follow":"follow"},"og_locale":"en_US","og_type":"article","og_title":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH","og_description":"Siemens, Beckhoff, Fanuc, IO-Link - every machine speaks a different language. EdgeBrain is equipped with a full TCP\/IP stack: TCP\/IP-based protocols such as OPC UA and MQTT run directly on it. For fieldbuses, EdgeBrain communicates with loggers and gateways from every manufacturer - and consolidates all data streams on site.","og_url":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/","og_site_name":"de Jonge GmbH","article_published_time":"2026-03-30T19:28:39+00:00","article_modified_time":"2026-04-01T12:29:40+00:00","og_image":[{"width":1024,"height":683,"url":"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung-1024x683.png","type":"image\/png"}],"author":"admin","twitter_card":"summary_large_image","twitter_misc":{"Written by":"admin","Est. reading time":"5 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#article","isPartOf":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/"},"author":{"name":"admin","@id":"https:\/\/dejonge.ai\/en\/#\/schema\/person\/aa495632765e7a5c00b652199451b86a"},"headline":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers","datePublished":"2026-03-30T19:28:39+00:00","dateModified":"2026-04-01T12:29:40+00:00","mainEntityOfPage":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/"},"wordCount":856,"publisher":{"@id":"https:\/\/dejonge.ai\/en\/#organization"},"image":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#primaryimage"},"thumbnailUrl":"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung.png","articleSection":["Knowledge"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/","url":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/","name":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers - de Jonge GmbH","isPartOf":{"@id":"https:\/\/dejonge.ai\/en\/#website"},"primaryImageOfPage":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#primaryimage"},"image":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#primaryimage"},"thumbnailUrl":"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung.png","datePublished":"2026-03-30T19:28:39+00:00","dateModified":"2026-04-01T12:29:40+00:00","breadcrumb":{"@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#primaryimage","url":"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung.png","contentUrl":"https:\/\/dejonge.ai\/wp-content\/uploads\/2026\/03\/EdgeBrain_Vernetzung.png","width":1536,"height":1024},{"@type":"BreadcrumbList","@id":"https:\/\/dejonge.ai\/en\/insights\/babel-in-the-factory\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home page","item":"https:\/\/dejonge.ai\/en\/home\/"},{"@type":"ListItem","position":2,"name":"Babel in the factory: How EdgeBrain brings together machines from different manufacturers"}]},{"@type":"WebSite","@id":"https:\/\/dejonge.ai\/en\/#website","url":"https:\/\/dejonge.ai\/en\/","name":"de Jonge GmbH","description":"KI für visuelle Inspektion in der Industrie","publisher":{"@id":"https:\/\/dejonge.ai\/en\/#organization"},"alternateName":"de Jonge GmbH","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/dejonge.ai\/en\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/dejonge.ai\/en\/#organization","name":"de Jonge GmbH","url":"https:\/\/dejonge.ai\/en\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/dejonge.ai\/en\/#\/schema\/logo\/image\/","url":"https:\/\/dejonge.ai\/wp-content\/uploads\/2025\/02\/dejonge1x1.png","contentUrl":"https:\/\/dejonge.ai\/wp-content\/uploads\/2025\/02\/dejonge1x1.png","width":696,"height":696,"caption":"de Jonge GmbH"},"image":{"@id":"https:\/\/dejonge.ai\/en\/#\/schema\/logo\/image\/"}},{"@type":"Person","@id":"https:\/\/dejonge.ai\/en\/#\/schema\/person\/aa495632765e7a5c00b652199451b86a","name":"admin","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/secure.gravatar.com\/avatar\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g","url":"https:\/\/secure.gravatar.com\/avatar\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/f5855cfae53058875c5f563ad391bbaf751b51f05bfa2019ebdb3916f2e199a4?s=96&d=blank&r=g","caption":"admin"},"sameAs":["https:\/\/dejonge.ai"],"url":"https:\/\/dejonge.ai\/en\/insights\/author\/admin\/"}]}},"_links":{"self":[{"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/posts\/1122","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/comments?post=1122"}],"version-history":[{"count":1,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/posts\/1122\/revisions"}],"predecessor-version":[{"id":1123,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/posts\/1122\/revisions\/1123"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/media\/1121"}],"wp:attachment":[{"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/media?parent=1122"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/categories?post=1122"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dejonge.ai\/en\/wp-json\/wp\/v2\/tags?post=1122"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}